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Karl Mayer Group to showcase HempSki at Techtextil 2024

 

In a bid to revolutionize winter sports equipment, Fuse GmbH's innovative use of hemp tapes in ski production has garnered attention, promising both ecological sustainability and high performance.

Amidst the escalating demand for eco-conscious solutions in the manufacturing sector, natural fibers are emerging as key players, offering a sustainable alternative to synthetic materials. Fuse GmbH's hemp-based composites, recognized by the prestigious JEC Composites Innovation Award, epitomize this shift towards environmentally friendly practices.

Fuse GmbH's commitment extends beyond mere product development; the company is dedicated to optimizing the entire value chain of bio-based fiber materials. Currently, they are spearheading project to manufacture hemp-based alpine skis, slated to run for three years starting from January 2023.

Partnering with industry leader Karl Mayer Technische Textilien GmbH, Fuse GmbH is leveraging cutting-edge technology, notably the Cop Max 5 multiaxial warp knitting machine, to process hemp tapes into reinforcement textiles tailored for high-performance winter sports equipment. The forthcoming JEC World in Paris and Techtextil in Frankfurt am Main will showcase the innovative 'HempSki' at the Karl Mayer Group stand, highlighting the fusion of athleticism with environmental stewardship.

This initiative seeks to address the existing gap in large-scale production of eco-friendly ski equipment, currently limited to small-scale batches by niche manufacturers. By harnessing renewable resources and waste streams, the HempSki project aims to revolutionize ski manufacturing, setting a precedent for sustainable industrial practices.

Fuse GmbH's hemp-based UD tapes, impregnated with bio-resin, offer a versatile solution with applications ranging from sandwich elements to composite components. Notably, these materials are sourced entirely from sustainable regional cultivation in Europe, ensuring a transparent and efficient supply chain.

The successful integration of hemp tapes into textile reinforcement surfaces, demonstrated by the Cop Max 5, marks a significant milestone in advancing bio-based composites. Looking ahead, the project's expansion into water sports and automotive sectors promises to further cement hemp as a viable material for industrial production.

With the transition from prototype construction to industrial-scale manufacturing underway, the HempSki project heralds a new era of sustainability in winter sports equipment. As discussions unfold across various industries, the potential for hemp-based composites to drive efficiency and sustainability remains paramount, supported by ongoing research and development efforts.

 

 
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